Glass Reactor Systems

Glass Reactor Systems

The High Pressure Glass Reactor is a precision-engineered reaction system designed for chemical processes requiring controlled operation under elevated pressure and temperature conditions. Manufactured using premium Borosilicate Glass 3.3, this reactor delivers exceptional chemical resistance, thermal stability, and operational safety, even under demanding process environments.

Capable of operating from full vacuum up to 10 bar pressure, the reactor is ideally suited for high-pressure synthesis, hydrogenation reactions, catalyst testing, and pressure-driven chemical transformations. The transparent glass construction enables complete visual observation of reaction behavior, phase changes, mixing efficiency, and safety conditions in real time.

Construction & Materials

• Main Reactor Vessel: Borosilicate Glass 3.3
• Jacket (Optional): Borosilicate Glass for thermal fluid circulation
• Seals & Gaskets: PTFE / Viton (chemical & pressure resistant)
• Connections: Ground Glass Joints / Flanged Options
• Support Structure: MS / SS Frame with vibration damping
• Stirrer Shaft: PTFE-coated or Hastelloy (optional)

Designed to withstand mechanical stress, thermal cycling, and aggressive chemicals.

Working Principle

• Reactants are charged into the glass reactor vessel
• The system is sealed and brought to the desired pressure
• Controlled heating or cooling is applied via jacket or mantle
• Mechanical stirring ensures uniform mixing
• Reaction proceeds under monitored pressure and temperature
• Sampling and venting are conducted safely through dedicated ports

This controlled environment enables high reaction efficiency and reproducibility.

Operating Parameters

Parameter	Specification
Volume Capacity	5 L to 100 L
Pressure Range	Vacuum to 10 bar
Temperature Range	-20°C to 200°C
Stirring Speed	0 – 1500 RPM (Variable)
Operation Mode	Batch / Semi-batch
Thermal Control	Heating / Cooling Jacket

Safety & Operating Advantages

•  Pressure-rated glass design
•  Integrated pressure relief valve
•  Overpressure protection system
•  Real-time temperature monitoring
•  Emergency venting capability
•  Explosion-safe transparent operation
•  Stable mechanical sealing for high RPM

Engineered for safe handling of pressure-sensitive reactions.

Performance Benefits

• Excellent chemical compatibility
• Uniform heat transfer
• High reaction reproducibility
• Reduced contamination risk
• Easy cleaning & maintenance
• Scalable process design

Perfect for R&D to pilot-scale transitions.

Main Components Included

• High Pressure Glass Reactor Vessel
• Mechanical Stirrer with Heavy-Duty Seal
• Pressure Gauge & Safety Valve
• Multi-neck Lid for Accessories
• Charging / Sampling Ports
• Drain & Bottom Outlet Valve
• Support Frame Assembly

Optional Accessories & Customization

(Standardized – Add / Remove / Mix & Match)

• Glass Jacketed Heating / Cooling System
• Oil Circulator / Chiller Integration
• High-Torque Motor with VFD
• Digital Temperature Controller
• Pressure Transmitter & Digital Display
• Gas Inlet / Outlet System
• Sampling Valves
• Condenser & Reflux Assembly
• Vacuum Pump Interface
• Data Logging & Automation

Customization available for process pressure, temperature, and layout.

Applications

 Pharmaceutical Industry

• API synthesis
• High-pressure hydrogenation
• Intermediate manufacturing
• Catalyst screening
• Process scale-up studies

 Chemical Industry

• Fine chemical synthesis
• Specialty chemical reactions
• Polymerization processes
• Pressure-driven organic synthesis

 Research & Development

• Reaction kinetics analysis
• Catalyst evaluation
• Process optimization
• Method development & validation

 Petrochemical Industry

• Hydroprocessing
• High-pressure catalytic reactions
• Pilot plant experimentation
• Process development

Frequently Asked Questions (FAQs)

Q1. What is the maximum operating pressure?
The reactor is designed for up to 10 bar pressure.

Q2. Can the reactor operate under vacuum?
Yes, it supports full vacuum to positive pressure operation.

Q3. Is jacketed heating available?
Yes, glass jacketed heating/cooling is available as an option.

Q4. Can this reactor be automated?
Yes, automation and data logging systems can be integrated.

Q5. Is customization possible for port configuration?
Absolutely, port numbers and sizes can be customized.

Why Choose Our High Pressure Glass Reactor?

• Pressure-rated industrial design
• Superior safety features
• High chemical & thermal resistance
• Excellent process visibility
• Custom-built to process needs
• Ideal for R&D and pilot plants