Cyclones

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Cyclones

Cyclones are highly efficient mechanical separation devices used to remove solid particles or liquid droplets from gas or vapor streams using centrifugal force. At Bhanu Scientific Glass Co., our glass cyclones are manufactured from premium borosilicate glass 3.3, making them ideal for corrosive, high-temperature, and visible process applications.

Unlike filters or scrubbers, cyclones operate without any moving parts, ensuring low maintenance, long service life, and continuous operation. Their transparent glass construction allows real-time visual inspection, which is critical in chemical, pharmaceutical, and pilot plant processes.

How Cyclones Work

1. Process gas enters the cyclone tangentially
2. A high-velocity spiral motion is created inside the body
3. Centrifugal force pushes heavier particles or droplets toward the wall
4. Separated material moves downward and exits from the bottom outlet
5. Clean gas exits through the top central outlet (vortex finder)

This separation occurs purely by fluid dynamics, without filters or rotating components.

Key Features

• Made from borosilicate glass 3.3
• No moving parts → minimal maintenance
• Excellent chemical and corrosion resistance
• Transparent body for full process visibility
• Compact and space-saving design
• Continuous and stable operation
• Easy integration with distillation, scrubber & absorber systems

Technical Specifications (Typical)

• Material of construction: Borosilicate glass
• Operating principle: Centrifugal separation
• Operation mode: Continuous
• Inlet type: Tangential side inlet
• Outlet configuration:
• Top outlet – clean gas/vapor
• Bottom outlet – solids or liquid
• Operating pressure: Atmospheric to mild vacuum
• Operating temperature: Suitable for standard glass process limits
• Mounting: Line-mounted or frame-supported
• Capacity: Custom-designed as per gas flow rate

Applications 

Cyclones are widely used for:

• Removal of solid particles from gas streams
• Separation of liquid droplets from vapors
• Dust removal from chemical exhaust systems
• Product recovery from process off-gases
• Protection of condensers, scrubbers, and vacuum pumps

Industries We Serve

• Chemical & specialty chemical plants
• Pharmaceutical & API manufacturing
• Pilot plants & R&D laboratories
• Fine chemicals & intermediates
• Glass process equipment systems
• Research & academic institutions

Benefits of Using Glass Cyclones

• High separation efficiency for coarse particles
• No filter replacement or clogging
• Chemically inert – no contamination risk
• Easy cleaning and inspection
• Low pressure drop
• Cost-effective and reliable separation solution

Safety & Operating Advantages

• Smooth internal surfaces reduce fouling
• Stress-relieved glass design for durability
• Clear visibility enhances operator safety
• Suitable for corrosive and toxic gas handling
• No mechanical failure risks due to moving parts

Customization Options 

We offer fully customized cyclone designs, including:

• Custom diameters and heights
• Special inlet/outlet orientations
• Flanged or jointed connections
• Integration with cooling coils or condensers
• Skid-mounted or frame-mounted assemblies
• Multi-cyclone systems for higher throughput

Why Choose Bhanu Scientific Glass Co.?

• Expertise in scientific & industrial glass equipment
• Precision fabrication with quality control
• Process-specific engineering support
• Seamless compatibility with glass reactors & scrubbers
• Reliable performance in demanding environments

Frequently Asked Questions (FAQ)

Q1. Can cyclones handle corrosive gases?
Yes, borosilicate glass provides excellent resistance to acids and solvents.

Q2. Are cyclones suitable for very fine dust?
Cyclones are ideal for coarse to medium particles; very fine dust may require scrubbers or filters.

Q3. Can cyclones operate under vacuum?
Yes, they can operate under mild vacuum conditions, depending on design.

Q4. Are liquid-collection cyclones available?
Yes, cyclones can be designed for liquid or slurry separation.

Q5. Can the cyclone size be customized?
Absolutely. All cyclones are designed as per process flow requirements.

Order Your Cyclones

Enhance your process efficiency with high-performance glass cyclones from Bhanu Scientific Glass Co.
We supply standard and custom cyclone separators for laboratory, pilot, and industrial use.