Five Neck Bottom Outlet Spherical Vessels

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Five Neck Bottom Outlet Spherical Vessels

Five Neck Bottom Outlet Spherical Vessels are high-configuration borosilicate glass process vessels designed for advanced chemical operations that require multiple simultaneous connections. With five top necks and a central bottom outlet, these vessels offer maximum process flexibility, making them ideal for multi-input reactions, complex distillation setups, instrumentation-heavy processes, and pilot-scale production.

The spherical geometry ensures uniform stress distribution, excellent vacuum resistance, and enhanced thermal stability, while the bottom outlet enables complete and controlled product discharge.

Construction & Manufacturing

  • Manufacturing technique: Precision manual flame-working
  • Body geometry: True spherical form for mechanical balance
  • Neck configuration:
    • One central main neck (agitator / column / condenser)
    • Four auxiliary necks for multiple process functions
  • Bottom outlet: Centrally positioned for total drainage
  • Annealing: Controlled annealing cycle to relieve internal stress
  • Surface finish: Smooth, non-porous internal walls

Material of Construction

  • Standard material: Borosilicate Glass 3.3
  • Material benefits:
    • Excellent chemical resistance to acids, alkalis, and solvents
    • High thermal shock resistance
    • Non-reactive and non-absorptive surface
    • Full visual transparency for process monitoring
    • Low coefficient of thermal expansion

Technical Specifications

Capacity Range

  • 2 L – 10 L : Laboratory scale
  • 20 L – 100 L : Pilot scale
  • 150 L – 500 L : Industrial scale

(Custom volumes available on request)

Operating Parameters

Parameter

Specification

Operating pressure

Atmospheric to full vacuum

Vacuum rating

Up to –1 bar (design dependent)

Operating temperature

Suitable for wide thermal ranges

Thermal cycling

Designed for repeated heating & cooling

Heating methods

Heating mantle, oil bath, water bath

Cooling methods

External cooling or jacketed options

Neck & Outlet Configuration

  • Top necks (5 total):
    • Central neck: agitator, fractionating column, or condenser
    • Auxiliary necks: addition funnels, sensors, reflux return, sampling
  • Bottom outlet:
    • Flush-type or nozzle outlet
    • Enables complete discharge with minimal residue
  • Joint options:
    • Standard ground glass joints
    • Flanged connections with PTFE gaskets
  • Seal compatibility: PTFE, Viton, or customer-specified elastomers

Design & Functional Features

  • Optimized wall thickness for vacuum and pressure stability
  • Minimal dead volume due to spherical profile and bottom outlet
  • Supports uniform mixing and turbulence control
  • Compatible with overhead stirrers and gear motors
  • Designed for safe integration into complex process assemblies

Typical Applications

  • Multi-component chemical reactions
  • Pilot-scale synthesis and scale-up studies
  • Vacuum distillation and fractionation
  • Crystallization and precipitation processes
  • Pharmaceutical, fine chemical, and specialty chemical production
  • Processes requiring extensive instrumentation

System Integration Capability

The vessel can be seamlessly integrated with:

  • Overhead agitators and mechanical seals
  • Condensers and fractionating columns
  • Multiple dosing and feeding systems
  • Vacuum receivers and pumps
  • Heating / cooling circulation systems

Customization Options

  • Jacketed spherical vessel (glass or metal jacket)
  • Custom neck sizes, spacing, and angular orientation
  • Special bottom outlet designs (flush, angled, or flanged)
  • Higher wall thickness for enhanced safety margins
  • Custom support structures or skid mounting

Quality & Inspection

Each vessel is subjected to:

  • Visual and dimensional inspection
  • Neck alignment verification
  • Stress-relief and annealing checks
  • Outlet integrity testing
  • Export-grade protective packaging

Why Bhanu Scientific Glass Co.

  • Expertise in industrial borosilicate glass systems
  • Strong capability in custom-engineered vessels
  • Designs focused on durability and serviceability
  • Trusted supplier for laboratory to industrial glass equipment
  • Commitment to precision manufacturing and quality control

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