Advanced Glass Jacketed Reactor

Advanced Glass Jacketed Reactor

The Advanced Glass Jacketed Reactor with Pilot Horizontal Condenser is a robust, pilot-scale reaction system engineered for chemical synthesis, pharmaceutical R&D, process development, and scale-up studies. Designed for safety, flexibility, and efficiency, this reactor delivers precise thermal control, superior chemical resistance, and excellent process visibility.

Manufactured using premium Borosilicate Glass 3.3 (SCHOTT DURAN equivalent), the system withstands aggressive chemicals and wide temperature ranges while allowing real-time visual monitoring. The integrated horizontal condenser ensures efficient vapor condensation, making it ideal for reflux, distillation, and solvent recovery operations.

Available in 10 L to 50 L capacities, with double-wall or triple-wall jacket options, this system bridges the gap between laboratory research and pilot-scale production.

Key Design Highlights

•  Capacity Range: 10 L / 20 L / 30 L / 50 L
•  Double Wall / Triple Wall Jacketed Design
•  Precise Temperature Control Capability
•  Advanced Agitation System
•  Pilot Horizontal Condenser for Efficient Reflux
•  Integrated Feeding & Collecting Flask System
•  Minimum (Zero) Holdup Valve
•  Control & Automation Panel
•  Heavy-Duty Stainless Steel Support Structure

Construction & Material Quality

 Reactor Vessel

• Constructed from Borosilicate Glass 3.3 – SCHOTT DURAN raw material
• High resistance to acids, alkalis, solvents, and thermal shock
• Excellent transparency for observing reaction behavior, phase changes, and mixing efficiency ????

 Jacket Design

•  Double Wall: Standard heating and cooling applications
•  Triple Wall: Enhanced insulation for sensitive or critical reactions
• Compatible with heating/cooling circulators and TCUs

Agitation & Mixing System

Designed for uniform mixing across varying viscosities and process conditions:

1.  Agitator Materials: SS304 / SS316 / Hastelloy / PTFE-sleeved
2.  Agitator Types: Propeller / Impeller / Anchor Blade
3.  Variable Speed Control (RPM)

Ensures improved mass transfer, heat distribution, and reaction efficiency

Condenser & Vapor Handling System

•  Pilot Horizontal Coil Condenser
•  Hose connectors for efficient coolant circulation
• Ideal for reflux, solvent condensation, and vapor recovery
• Minimizes solvent loss and enhances process safety

Feeding, Collection & Drainage System

•  Feeding Flask: Graduated vessel with GL25 (top) & GL18 (bottom) valve connectors
•  Collecting Flask: Graduated with GL18 / GL25 connectors and central nozzle
•  Zero (Minimum) Holdup Valve:
• Complete product drainage
• Integrated temperature sensor for accurate monitoring

Control & Automation Panel

•  Stainless steel control panel
•  Digital RPM controller
•  Dual-point temperature display (reactor + jacket)
• Supports integration with external TCUs

Support Structure & Mobility

•  Heavy-duty stainless steel frame
•  Integrated spill tray for safety
• Moveable wheels for easy repositioning
• Designed for continuous industrial and pilot-plant use

Technical Specifications

Feature	Specification
Capacity	10 L / 20 L / 30 L / 50 L
Wall Type	Double Wall / Triple Wall
Vessel Material	Borosilicate Glass 3.3 (SCHOTT DURAN equivalent)
Agitator Material	SS304 / SS316 / Hastelloy / PTFE-sleeved
Agitator Type	Propeller / Impeller / Anchor Blade
Jacket Connection	Heating / Cooling Circulator
Feeding Flask	Graduated with GL18 & GL25
Collecting Flask	Graduated with central nozzle
Zero Holdup Valve	Yes, with temperature sensor
Condenser	Horizontal coil condenser
Control Panel	SS with RPM & temperature display
Frame	SS structure with spill tray & wheels
Lid	Multi-nozzle, accessory compatible

Applications & Industry Usage

 Pharmaceutical Industry

• API synthesis and intermediates
• Pilot-scale reaction development
• Crystallization and reflux processes
• Scale-up feasibility studies

 Chemical Industry

• Fine and specialty chemical synthesis
• Polymerization reactions
• Multi-step organic processes
• Solvent recovery systems

 Research & Development

• Reaction kinetics analysis
• Catalyst screening
• Process optimization
• Method validation

 Petrochemical Industry

• Pilot plant operations
• Catalytic reaction development
• High-temperature process testing
• Process feasibility evaluation

Operational Advantages

•  Uniform temperature distribution
•  Real-time visual process monitoring
•  Modular and expandable design
•  Minimal product loss
•  Smooth transition from lab-scale to pilot-scale operations

Why Choose Bhanu Scientific Glass Co.?

•  Expertise in Borosilicate Glass 3.3 process equipment
•  Custom-engineered systems for your process
•  Precision manual flame-working manufacturing
•  Reliable technical support and after-sales service