High-Capacity Simple Distillation Unit | Industrial & Laboratory Distillation Equipment
Product Overview
Our Simple Distillation Unit is a state-of-the-art system engineered for seamless separation of liquids with varying boiling points. Ideal for laboratories, pharmaceutical manufacturing, and chemical processing, this unit combines borosilicate glass durability with advanced temperature control, ensuring precision and safety for both atmospheric and vacuum operations .
Buy the Best Simple Distillation Unit – Designed for Precision, Efficiency & Safety
Upgrade your distillation process with our high-performance Simple Distillation Unit, crafted for chemical processing, pharmaceutical production, solvent recovery, and essential oil extraction. Engineered with premium borosilicate glass, vacuum & atmospheric pressure compatibility, and a high-efficiency condenser, this unit ensures maximum purity, yield, and operational control.
🔬 Simple Distillation Process – How It Works?
Our Simple Distillation Unit operates on the principle of phase separation, using controlled heating and condensation to purify or separate liquid mixtures.
1️⃣ Heating Phase – The liquid mixture is heated in the reactor vessel, and volatile components begin to vaporize at their respective boiling points.
2️⃣ Vaporization & Separation – The generated vapors travel through the vapour line towards the condenser.
3️⃣ Condensation – In the condenser, cooling water or a chilling mechanism converts the vapors back into liquid form.
4️⃣ Collection – The purified liquid (distillate) is collected in the receiver tank with a drain valve, ensuring minimal wastage.
5️⃣ Residue Removal – The remaining non-volatile substances stay in the reactor and can be drained via the flush bottom valve.
🔹 Vacuum or Atmospheric Mode – Operate under vacuum for heat-sensitive materials or atmospheric pressure for standard distillation processes.
🔹 Key Features & Benefits
✅ Multiple Capacities (20L–500L)
– Available in 20L, 50L, 100L, 200L, 300L, and 500L reactor sizes for labs, pilot plants, and full-scale production.
✅ Durable Borosilicate Glass Construction
– Corrosion-resistant, high-temperature resistant, and chemically inert, ensuring long-term performance.
✅ Advanced Heating & Cooling System
– Choose between a jacketed heating bath (-20°C to +250°C) or a heating mantle for precise temperature control.
✅ High-Performance Condenser
– Rapid condensation with a 0.2–2.5m² condenser surface area for improved efficiency.
✅ Vacuum & Atmospheric compatibility
– Operate under full vacuum or atmospheric pressure, perfect for solvent distillation, oil extraction, and laboratory research.
✅ Zero Hold-Up Design
– Flush bottom valve ensures maximum liquid recovery and minimal wastage.
✅ Customizable Options
– Available with SIGFOLDI-JACKET™ vessels, cylindrical vessels, and safety rupture discs (0.5 bar(g)).
📊 Technical Specifications
| Reactor Size (L) | Heating Power (KW) | Vapour Line (DN) | Condenser Surface (m²) |
|---|---|---|---|
| 10 | 2 | 50 | 0.2 |
| 20 | 3 | 80 | 0.35 |
| 50 | 4.5 | 100 | 0.5 |
| 100 | 6 | 150 | 1.5 |
| 200 | 9 | 150 | 1.5 |
| 300 | 10.5 | 225 | 2.5 |
| 500 | 12 | 250 | 3.0 |
🔬 Applications of Simple Distillation Unit
🔹 Pharmaceutical & Chemical Industry – Solvent recovery, organic compound purification, essential oil extraction.
🔹 Laboratory & Research – Used for vacuum distillation, reflux condensation, and pilot plant testing.
🔹 Food & Beverage Production – Ideal for alcohol distillation, flavor extraction, and botanical oil refining.
🔹 Petrochemical Industry – Efficient for oil separation, chemical fractionation, and fuel purification.
⚙ Why Choose Our Industrial Simple Distillation Unit?
🔍 Competitive Advantage – More durable, customizable, and energy-efficient than standard distillation units.
🚀 Cost-Effective & Scalable – Designed for small-scale laboratories, mid-size production units, and industrial factories.
🔧 Easy Installation & Maintenance – Hassle-free setup with low operational costs and quick cleaning features.
📦 Global Shipping & Fast Delivery – Ready stock available for bulk orders, ensuring quick dispatch and worldwide delivery.