Coil Condensers are used for condensation of vapours and cooling of liquids. Condensers are made by fusing number of parallel coils in a glass shell. Coils are made in different diameters using tubes of different bores.
The average co-efficient of heat transfer in coil condenser is considered as :-
Condensation 200 – 270 Kcal/m2, hr, °C appx.
Cooling 100 – 150 Kcal/m2, hr, °C appx.
| Cat. Ref. | DN | d/DN1 | L | L1 | Type | Actual H.T.A. m2 | Cross Area Cm2 | Free Coolant Rate kg/hr. | Max. Jacket Cap. Litre |
| HE3/3.5* | 80 | 16 | 600 | 75 | A | 0.35 | 5 | 1300 | 2 |
| HE4/5* | 100 | 19 | 600 | 75 | A | 0.50 | 30 | 2400 | 4 |
| HE4/6 | 100 | 19 | 750 | 100 | A | 0.60 | 30 | 2400 | 6 |
| HE6/10 | 150 | 25 | 600 | 100 | B | 1.00 | 52 | 2600 | 9 |
| HE6/15* | 150 | 25 | 850 | 100 | B | 1.50 | 52 | 2600 | 11 |
| HE9/25* | 225 | 25 | 800 | 110 | B | 2.50 | 125 | 3300 | 18 |
| HE12/25 | 300 | 25 | 600 | 125 | B | 2.50 | 175 | 5700 | 25 |
| HE12/40* | 300 | 25 | 900 | 125 | B | 4.00 | 175 | 5700 | 35 |
| HE16/40 | 400 | 25 | 600 | 125 | B | 4.00 | 450 | 6200 | 60 |
| HE16/50 | 400 | 25 | 700 | 125 | B | 5.00 | 450 | 6200 | 70 |
| HE18/60 | 450 | 40 | 750 | 150 | C | 6.00 | 820 | 4800 | 100 |
| HE18/80 | 450 | 40 | 900 | 150 | C | 8.00 | 820 | 6200 | 110 |
| HE24/120 | 600 | 50 | 1250 | 300 | C | 12.00 | 1520 | 6200 | 265 |
Precautions to be taken in use of coil condensers :
– Vapors should be passed through shell only.
– Maximum pressure of coolant should be 2.7 bars.
– Adequate flow of coolant should be used.
– Steam should not be used in coils.
– Coolant should not be heated to boiling point.
– Coolant control valve should be turned slowly.
– Coolant should be allowed to drain freely.
– Brine can be used in coils in a closed circuit.
– Water main should be connected with flexible hose.
– Ensure no freezing of water remaining in the coils.
– Condensers should be mounted vertically only.
– Condensers can be mounted in series to provide larger surface area.
METHODS OF USE:
Vapours from bottom
This method is simple to install over a reactor. However this results in condensate returning substantially at its condensing temperature. In this method care must be taken that condensate is not excessive that it can lead to “logging” the coils and create back pressure in the system. Generally a reflux divider is used below the condenser to take out the distillate.
Vapours from top
This method produce a cool condensate using the entire cooling surface area. This method should be used where the condensate can lead to “logging” of coils.
Heat Exchangers Coil Type Glass Condenser – High-Performance Condensation & Cooling Solution
🔬 Product Overview of coil condenser:
The Heat Exchangers Coil Type Glass Condenser is an advanced heat exchange solution designed for efficient vapor condensation and liquid cooling in chemical, pharmaceutical, and industrial applications. Manufactured using high-quality borosilicate glass, our condensers ensure maximum heat transfer efficiency, chemical resistance, and durability. With coiled glass tubes fused within a protective shell, this condenser is ideal for handling aggressive chemicals and high-temperature processes while ensuring superior performance in laboratories and industrial setups.
⚙ How Does It Work? (Step-by-Step Process)
- Vapors Enter the Condenser: Hot vapors pass through the glass shell, initiating the heat exchange process.
- Coiled Tubes Facilitate Heat Transfer: The internal glass coil tubes provide a large surface area, enabling efficient heat dissipation.
- Coolant Circulates Through Coils: A cooling fluid (water/brine/other coolants) circulates within the coils, absorbing heat.
- Condensation Occurs: As heat is transferred, the vapors condense into liquid.
- Condensate Collection: The condensed liquid is collected via the outlet port, ready for further processing.
📌 Key Features & Benefits of Heat Exchanger Coil Type Glass Condenser
- ✅ High Heat Transfer Efficiency – Maximized cooling with coiled tubes for superior performance.
- ✅ Borosilicate Glass Construction – Resistant to thermal shock, corrosion, and chemical reactions.
- ✅ Versatile Applications – Suitable for chemical, pharmaceutical, and industrial processes.
- ✅ Leakproof & Durable Design – Ensures long service life and minimal maintenance.
- ✅ Customizable Configurations – Available in various sizes and technical specifications to fit your needs.
- ✅ Enhanced Safety & Compliance – Designed per industry standards for safe operations.
- ✅ Compatible with Various Coolants – Supports water, glycol, and other cooling agents.
📊 Technical Specifications
| DN (mm) | DN1 (mm) | L (mm) | L1 (mm) | Type | Heat Transfer Area (m2) | Max Jacket Capacity (L) |
|---|---|---|---|---|---|---|
| 80 | 16 | 600 | 75 | A | 0.35 | 2 |
| 100 | 19 | 600 | 75 | A | 0.50 | 4 |
| 150 | 25 | 600 | 100 | B | 1.00 | 9 |
| 300 | 25 | 600 | 125 | B | 2.50 | 25 |
| 600 | 50 | 1250 | 300 | C | 12.00 | 265 |
Custom sizes available on request!
🏭 Industries We Serve
Chemical Processing Plants
Pharmaceutical & Biotech Industries
Petrochemical & Refining Units
Research Laboratories & R&D Centers
Food & Beverage Manufacturing
Distillation & Extraction Processes
🔥 Why Choose Our Heat Exchanger Coil Type Glass Condenser?
- Superior Heat Transfer Performance – Ensuring rapid and efficient cooling.
- Robust & Durable Construction – Long-lasting with low maintenance requirements.
- Custom Engineering Solutions – Designed to fit your specific process needs.
- Competitive Pricing with Bulk Discounts – Save more on large orders!
- Fast Shipping & Global Reach – Ships worldwide with secure packaging.
- Expert Support & Consultation – Free technical advice for installation & operation.
⚙ Application OF Heat Exchanger Coil Type Glass Condenser
- Condensation of vapors in chemical reactors and distillation columns.
- Cooling of high-temperature liquids in industrial processes.
- Heat recovery systems to optimize energy usage.
- Processing and refining of pharmaceutical and petrochemical products.
- Used in solvent recovery and fractional distillation setups.