ANHYDROUS HCL GAS GENERATOR – Azeotropic Boiling Route for Industrial Applications
product overview of Premium HCl Gas Generation System
Looking for a high-performance, cost-effective solution for producing Anhydrous Hydrogen Chloride (HCl) Gas? Our Anhydrous HCl Gas Generator based on the Azeotropic Boiling Route is engineered for continuous and efficient gas production while ensuring low operational costs, high purity output, and robust reliability.
🔬 How Does the Anhydrous HCl Gas Generator Work? (Step-by-Step Process)
1️⃣ Feed Introduction
– A metered quantity of 30% Hydrochloric Acid (HCl) solution is fed into the system.
2️⃣ Preheating & Stripping
– The solution is preheated using steam in a preheater before entering the fractionating column.
3️⃣ Azeotropic Distillation
– In the stripping column, steam helps in vaporizing HCl gas, leaving behind 20% spent acid.
4️⃣ Heat Exchange & Condensation
– The vaporized HCl gas passes through a heat exchanger where it is condensed in multiple stages using cooling water and chilled brine.
5️⃣ Mist Elimination & Dry Gas Output
– The dry anhydrous HCl gas is separated from moisture via a mist eliminator and passes through a rotameter for flow measurement.
6️⃣ Spent Acid Disposal
– The remaining 20% HCl solution is cooled and safely stored for disposal or further treatment.
📌 Key Features & Benefits of Our HCl Gas Generator
✅ High-Purity Anhydrous HCl Gas
– Ensures superior product quality with minimal impurities.
✅ Low Capital & Operating Costs
– Cost-effective solution with minimal maintenance requirements.
✅ Continuous Operation
– Designed for uninterrupted production with a monitored feed rate of 30% HCl solution.
✅ Compact & Space-Saving Design
– Ideal for industries where space optimization is critical.
✅ No Sulfuric Acid Handling
– Safer operation as no additional raw materials are required except commercial hydrochloric acid.
✅ Customizable Capacity
– Available in capacities ranging from 5 kg/hr to 200 kg/hr of dry HCl gas.
✅ Negligible Pressure Drop
– Ensures high efficiency with minimal energy loss.
✅ Operational Reliability
– Robust construction, capable of operating at 25-100% load variations.
✅ Eco-Friendly & Efficient
– Reduces waste while generating pure, high-quality HCl gas.
📊 Technical Specifications of Our HCl Gas Generator
| Parameter | Specification |
|---|---|
| Feed Material | 30% Hydrochloric Acid (HCl) Solution |
| HCl Gas Output Capacity | 5 kg/hr – 200 kg/hr |
| Steam Consumption | 50 kg/hr |
| Cooling Water Requirement | 3.5 m³/hr |
| Chilled Brine Requirement | 4 m³/hr |
| Bottom Product | 20% Spent HCl Solution]]] |
🏭 Industries We Serve
Our Anhydrous HCl Gas Generator is widely used in various industrial sectors, including:
✔ Chemical Processing – HCl gas for synthesis of organic & inorganic compounds.
✔ Pharmaceuticals – Used in drug manufacturing & formulation processes.
✔ Petrochemical Industry – Essential for refinery operations & catalyst regeneration.
✔ Metal Treatment & Pickling – For surface treatment of metals.
✔ Semiconductor & Electronics – Utilized in precision etching & manufacturing.
✔ Textile & Dye Industry – Key component in dye processing.
🔥 Why Choose Our HCl Gas Generator?
🌟 Industry-Leading Design – Engineered for efficiency, durability, and reliability.
🌟 100% Customizable Solutions – Tailored to your specific production requirements.
🌟 Easy Installation & Operation – User-friendly setup with minimal supervision.
🌟 Low Maintenance & High ROI – Built for long-term performance with low maintenance costs.
🌟 Expert Technical Support – Get 24/7 assistance from our industry experts.
⚙ Applications of Anhydrous HCl Gas
🔹 Chlorination Reactions in organic & inorganic chemistry.
🔹 Hydrochlorination of Acetylene in vinyl chloride monomer (VCM) production.
🔹 Metal Surface Treatment – Pickling & descaling operations.
🔹 Etching in Semiconductor Fabrication – Precision manufacturing of microchips.
🔹 Chemical Neutralization & pH Control.