Anhydrous HCL Gas Generator – High-Purity Hydrogen Chloride Gas Production via Sulphuric Acid Route
🌍product overview of Best HCL Gas Generation System Using Sulphuric Acid – 99% Pure Anhydrous HCL Gas
The Anhydrous HCL Gas Generator (Sulphuric Acid Route) is an advanced hydrogen chloride gas generation system that produces 99% pure, moisture-free HCL gas for industrial applications. Our HCL gas generator plant is highly efficient, cost-effective, and designed for continuous operation, serving industries like pharmaceuticals, bulk drug manufacturing, chemical processing, metal treatment, and specialty chemicals.
🔬 Step-by-Step Process of Anhydrous HCL Gas Production via Sulphuric Acid Route
1️⃣ 30% Hydrochloric Acid (HCL) Feed System
– Commercial-grade 30% HCL solution is precisely fed into the Mixing Zone
2️⃣ Controlled Addition of 98% Sulphuric Acid (H₂SO₄)
– Highly concentrated 98% sulfuric acid is added in a controlled manner, ensuring efficient HCL gas liberation.
3️⃣ High-Purity Anhydrous HCL Gas Generation
– The reaction takes place in a sealed reactor, producing moisture-free HCL gas with minimal byproducts.
4️⃣ Gas Drying & Purification System
– The HCL gas passes through a drying tower filled with 98% sulfuric acid, ensuring complete removal of residual moisture.
5️⃣ Anhydrous HCL Gas Storage & Transfer
– The final dry HCL gas is collected in a gas receiver and directed to the application or storage unit.
6️⃣ Spent Acid Management & Disposal
– The byproduct (spent sulfuric acid, 70-75%) is safely discharged through a Spent Acid Cooler, ensuring eco-friendly waste handling.
📌 Key Features of Our Anhydrous HCL Gas Generator – Sulphuric Acid Route
✅ 99% Pure, Moisture-Free Anhydrous HCL Gas – Ensures high-quality hydrogen chloride gas production.
✅ No Additional Utilities Required – No need for steam, chilled water, or external drying systems.
✅ Compact & High-Efficiency Design – Space-saving modular setup for seamless integration
✅ Wide Capacity Range (5 kg/hr to 200 kg/hr) – Customizable for small, medium, and large-scale industries.
✅ Fully Automated Operation – User-friendly interface & quick start/stop mechanism.
✅ Minimal Pressure Drop & Smooth Gas Flow – Engineered for continuous, trouble-free operation.
✅ Safe & Leak-Proof Design – Built with advanced safety features for gas handling & operator protection.
✅ Cost-Effective & Low Maintenance – Reduces operational costs and extends equipment lifespan.
📊 Technical Specifications – Anhydrous Hydrogen Chloride Gas Generator Plant
| Parameter | Specification |
|---|---|
| HCL Feed | 30% Hydrochloric Acid – 70 kg/hr |
| Sulphuric Acid Feed | 98% H₂SO₄ – 170 kg/hr |
| Cooling Water Requirement | 2 m³/hr |
| Gas Purity | 99% Anhydrous HCL Gas |
| Operating Temperature | Optimized for maximum efficiency |
| Spent Acid Concentration | 70-75% H₂SO₄ |
🏭 Industries That Use Anhydrous HCL Gas Generator – High-Purity Hydrogen Chloride Gas Plant
✔ Pharmaceutical & Bulk Drug Manufacturing
– Essential for API synthesis & specialty chemicals.
✔ Chemical Processing & Fine Chemical Production
– Used in chlorination, neutralization & synthesis.
✔ Metal Pickling & Surface Treatment
– Removes oxide layers & improves metal surface quality.
✔ Pesticides & Agrochemical Industry
– Integral for formulation of insecticides & fertilizers.
✔ Dyes, Pigments & Paints Manufacturing
– Used in colorant & pigment processing.
🔥 Why Choose Our High-Purity Anhydrous HCL Gas Generator?
✅ Industry-Leading Hydrogen Chloride Gas Technology
– Designed for maximum gas yield & purity.
✅ Customizable Capacity & Process Optimization
– Available in various production scales & configurations.
✅ Proven Performance & Trusted by Global Industries
– Used by leading manufacturers worldwide.
✅ Automated Control System for Safe & Easy Operation
– Requires minimal manual intervention.
✅ Fast Delivery & Reliable After-Sales Support
– Expert installation, training & maintenance services.
⚙ Applications of Anhydrous Hydrogen Chloride (HCL) Gas Generator
🔹 Synthesis of Organic & Inorganic Chemicals
🔹 Hydro-Chlorination & Gas Drying in Chemical Plants
🔹 Chlorination of Polymers, Plastics & Rubber Compounds
🔹 Etching & Pickling of Steel & Other Metals
🔹 Acid Hydrolysis & Specialty Chemical Reactions