🌐 Sulfuric Acid Concentration System – High-Efficiency Acid Recovery Plant for Industrial Use
🔍 Product Overview – Sulfuric Acid Concentration Plant for H₂SO₄ Recovery
Our Sulfuric Acid Concentration System is a state-of-the-art solution engineered for the recovery and concentration of dilute sulfuric acid into usable, high-purity acid. Whether you’re dealing with 50% H₂SO₄ feedstock or looking to concentrate it up to 98%, this system offers the most cost-effective, eco-friendly, and operationally efficient method of sulfuric acid reuse.
Ideal for industries where waste acid disposal is costly and environmentally challenging, our unit enables acid reclamation, waste minimization, and cost savings—turning what was previously waste into a valuable raw material.
🔬 How Does It Work? – Step-by-Step Sulfuric Acid Concentration Process
The Sulfuric Acid Concentration Plant functions using a vacuum multi-stage evaporation process:
- Feed Introduction: The dilute sulfuric acid solution is introduced into the system and preheated.
- Stage-wise Evaporation: The solution passes through multiple evaporator stages, where steam or thermal oil is used to remove water content under reduced pressure.
- Condensation: Water vapor is condensed via barometric condensers, and non-condensable gases are ejected through an ejector system.
- Final Concentration: The concentrated H₂SO₄ exits the last stage, passes through a product cooler, and is then transferred to a storage tank.
- Automation & Control: The entire process is automated and precisely monitored, ensuring consistent acid strength and safe operation.
📌 Key Features & Benefits of Our Sulfuric Acid Concentration System
- 💯 Concentration from 50% to 98% H₂SO₄ with high precision
- 🔄 Closed-loop process for zero-liquid discharge (ZLD)
- 🧪 Borosilicate Glass & PTFE Contact Materials – corrosion-resistant & long-lasting
- 🧠 Automated PLC-based Control with real-time monitoring
- 🧼 Low Maintenance & Easy Cleaning via acid circulation systems
- 🔐 Multi-level Safety Systems: Pressure relief valves, emergency shut-off, leak-proof design
- 💡 Energy Efficient Design – minimizes steam and power consumption
- 🧱 Compact Modular Construction – Easy to install & expand
📊 Technical Specifications – Sulfuric Acid Recovery System
|
Parameter |
Specification (Sample – 50 TPD Unit) |
|
Feed Acid Concentration |
50% H₂SO₄ |
|
Final Acid Concentration |
70% – 98% |
|
Steam (6 bar g) |
800 kg/hr |
|
Cooling Water (@30°C) |
70 m³/hr |
|
Power Consumption |
15 kW |
|
Construction Materials |
Borosilicate Glass 3.3 / PTFE / SS316L |
|
Process Stages |
2–4 (Customizable based on output) |
|
Utilities Included |
Product Cooler, Feed Preheater, Mist Eliminator, Ejector, Seal Pot |
🏭 Industries We Serve our H₂SO₄ Recovery Plant
- 🧪 Chemical Manufacturing
- 💊 Pharmaceutical & API Production
- 🌿 Fertilizer Industry
- ⛽ Petroleum & Refining Plants
- 🏗️ Metal & Surface Treatment
- 🌊 Effluent Treatment & Acid Reuse Facilities
🔥 Why Choose Our Sulfuric Acid Concentration System?
- 🧠 Decades of Expertise in sulfuric acid recovery technology
- ⚙️ Custom-Tailored Design based on your plant’s flow rate & input composition
- 💼 Complete Turnkey Solution: From manufacturing to installation & training
- 🌱 Environmentally Sustainable – reduces acid waste and fresh acid demand
- 🔍 Precision Control Systems for consistent acid quality
- 🔧 Minimal Downtime – high reliability with less frequent maintenance needs
⚙️ Applications of Sulfuric Acid Concentration Unit
- Concentrating spent sulfuric acid from pickling, electroplating, and acid wash operations
- Recycling diluted sulfuric acid from chemical reactors
- Regeneration of waste acid from refining and fertilizer plants
- Integrated into Zero Liquid Discharge (ZLD) systems
- Used in lab-scale to multi-ton industrial-scale plants
🛠️ Customizable & Scalable
Our Sulfuric Acid Recovery Units are modular and can be custom-engineered for small-scale pilot systems or large-scale production units up to 100+ TPD. Whether you’re working with 50% feed or more, we can help you achieve up to 98% sulfuric acid concentration with optimized energy input and process efficiency.
🛒 Order Your Industrial unit Today!
🚨 In Stock – Limited Availability!
💰 Bulk Discounts Available – Save More on Large Orders!
🛠 Customizable & Scalable
🌍 Ships Worldwide – Fast & Reliable Delivery!
📩 Contact us today to get a customized unit for your industry!
📞 Call Now: +91_9714806171
📧 Email Us: bhanuscientificglass@gmail.com
🌐 Visit Our Website: bhanuscientificglass.com