Bromine Recovery Plant – High-Efficiency Industrial Bromine Extraction
Overview
The Bromine Recovery Plant is an advanced industrial system engineered to extract and purify bromine from diverse sources such as sea bitterns, industrial waste streams, and bromide-rich solutions (Aq. HBr, Aq. NaBr, Aq. KBr). With a processing capability for bromine concentrations ranging from 2 gpl to 300 gpl, our innovative extraction technology ensures high-purity bromine recovery with maximum efficiency.
Why Choose Our Bromine Recovery Plant?
✅ 99.50% Pure Bromine – High-purity output suitable for industrial applications.
✅ Eco-Friendly & Sustainable – Zero bromine vapor loss, ensuring environmental compliance.
✅ Optimized Chlorine Consumption – Uses only 0.3 – 0.6 kg chlorine per kg of bromine recovered, making it cost-effective.
✅ Scalable Capacities – Available in 1 TPD, 3 TPD, and custom capacities for diverse industrial needs.
✅ Advanced Process Technology – Utilizes simultaneous chlorination and steam blowing for maximum efficiency.
✅ Wide Feedstock Compatibility – Handles bromine recovery from industrial waste, sea bitterns, and aqueous solutions.
How Does the Bromine Recovery Process Work?
1. Preheating: The acidic bromide-rich feedstock is heated near its boiling point in a specialized pre-heater.
2. Chlorination & Steam Distillation: The preheated feedstock enters the main reactor column, where chlorine gas and steam are introduced to liberate bromine.
3. Condensation & Separation: The liberated bromine, along with steam and excess chlorine, is condensed and separated into bromine and bromine water.
4. Final Distillation: The crude bromine undergoes further distillation to achieve 99.50% purity.
Key Features of Our Bromine Recovery Plant
· High Purity Output: Achieves 99.50% assay purity.
· Eco-Friendly Design: Zero bromine vapor loss, ensuring compliance with environmental regulations.
· Cost-Effective: Chlorine consumption as low as 0.3 – 0.6 kg per kg of bromine recovered.
· Versatile Processing: Handles a wide range of feedstocks, including sodium bromide (NaBr), potassium bromide (KBr), hydrogen bromide (HBr), and magnesium bromide (MgBr₂).
· Cold & Hot Process Compatibility: Cold process for low bromine concentrations (below 3 gpl) and hot process for higher concentrations (above 3 gpl).
· Scalable Design: Available in capacities from 1 TPD to 3 TPD, with custom configurations available.
Applications of Recovered Bromine
Bromine is an essential chemical used in various industrial sectors, including:
· Organic Intermediates – Pharmaceuticals and fine chemical production.
· Dye & Pigment Manufacturing – Key ingredient in high-quality dye production.
· Agrochemicals – Used in pesticides, fumigants, and soil treatments.
· Fire Retardants – Integral in flame-resistant material manufacturing.
· Water Treatment & Disinfection – Effective for water purification processes.
Technical Specifications
· Feedstock: Aqueous solutions (HBr, NaBr, KBr), sea bitterns, and industrial waste.
· Bromine Concentration: Processes from 2 gpl to 300 gpl.
· Process Options: Cold process (below 3 gpl) and hot process (above 3 gpl).
· Capacity Range: 1 TPD to 3 TPD, with custom configurations available.
· Purity: 99.50% pure bromine.
· Recovery Efficiency: ≥ 90% bromine recovery with minimal chlorine consumption.
Industries We Serve
Our Bromine Recovery Plants are widely used in industries such as:
· Chemical Manufacturing
· Agrochemical Production
· Pharmaceuticals
· Fire Retardant Manufacturing
· Dye and Intermediate Production
Get a Custom Quote Today!
Maximize your bromine recovery efficiency with our state-of-the-art Bromine Recovery Plants. Contact us today for a customized solution tailored to your industrial needs.
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Meta Description
Discover Bhanu Scientific Glass Co.’s Bromine Recovery Plant – recover 99.50% pure bromine from industrial waste, sea bitterns, and aqueous solutions. Eco-friendly, efficient, and customizable solutions for chemical, agrochemical, and pharmaceutical industries. Contact us today!