Liquid-Liquid Extraction Unit – High-Performance Industrial Solution
Product Overview
The Liquid-Liquid Extraction Unit is an advanced industrial system designed for efficient separation of liquid mixtures by utilizing selective solvent extraction. This unit is ideal for chemical, pharmaceutical, and petrochemical industries where precise solvent-based separation is required. It ensures high efficiency, purity, and cost-effectiveness in processing liquid mixtures.
How Does It Work? – Step-by-Step Process
1. Feeding the Extraction Vessel – The liquid mixture to be separated is introduced into the extraction vessel.
2. Solvent Introduction – The solvent is heated in the reboiler vessel, converted into vapors, and condensed in the overhead condenser.
3. Reflux Distribution – The condensed solvent is collected in the reflux divider and directed into the extraction vessel through strategically placed valves.
4. Selective Extraction – The solvent interacts with the target component in the liquid mixture, selectively dissolving it while leaving the undesired components behind
5. Phase Separation – The extracted solution returns to the reboiler, and the cycle continues until complete extraction is achieved
6. Solvent Recovery & Final Separation – The extraction vessel is drained, and the solvent is evaporated in the reboiler vessel, allowing for complete separation and collection of the extracted liquid.
🔹Key Features & Benefits
✅ Highly Efficient Liquid Separation –
– Achieves superior purity levels with advanced multi-cycle extraction
✅ Customizable Vessel Capacities
– Available in 20L, 50L, 100L, 200L, and 300L models for various industrial applications.
✅ Robust Construction
– Made from high-grade stainless steel & corrosion-resistant materials.
✅ Optimized for Continuous or Batch Processing
– Ensures operational flexibility & process control.
✅ Energy-Efficient Heating System
– Reduces energy consumption with optimized heating bath design.
✅ Minimal Solvent Loss
– Integrated solvent recovery system enhances sustainability and cost savings.
✅ Easy Operation & Maintenance
– User-friendly design with intuitive controls and easy-to-clean components.
📊Technical Specifications
| Capacity (L) | Heating Power (KW) | Vapour Line (mm x m) | Vessel Capacity (L) | Weight (kg) |
|---|---|---|---|---|
| 10 | 3.00 | 40mm x 1m | 10 | 35 |
| 20 | 4.00 | 50mm x 1m | 20 | 50 |
| 50 | 6.00 | 80mm x 1m | 50 | 150 |
| 100 | 9.00 | 100mm x 1m | 100 | 150 |
| 200 | 12.00 | 150mm x 1m | 200 | 225 |
| 300 | 18.00 | 225mm x 1m | 300 | 400 |
📌 Applications of Liquid-Liquid Extraction Unit
🔹 Extraction of organic compounds in chemical industries
🔹 Solvent-based extraction of pharmaceuticals
🔹 Recovery of valuable compounds from waste streams
🔹 Extraction of natural flavors and essential oils in food processing
🔹 Separation of hydrocarbons in petrochemical refineries
🏭Industries We Serve
✔ Chemical Processing – High-purity solvent-based separations.
✔ Pharmaceuticals – Extraction of active pharmaceutical ingredients (APIs).
✔ Petrochemicals – Separation of hydrocarbons and other compounds.
✔ Food & Beverage – Extraction of essential oils and flavors.
✔ Environmental Engineering – Wastewater treatment and solvent recovery.
🔥 Why Choose Our Liquid-Liquid Extraction Unit?
⭐ Proven Performance & Reliability – Designed for long-lasting industrial operations.
⭐ Precision Engineering – Ensures high extraction efficiency with minimal losses.
⭐ Cost-Effective & Scalable – Suitable for small-scale to large-scale production.
⭐ Customizable Solutions – Tailored to your industry-specific needs.
⭐ Comprehensive Support – Backed by expert guidance and technical support.