ANHYDROUS HCl GAS GENERATOR – HIGH-PURITY HCl GAS PRODUCTION VIA CALCIUM CHLORIDE ROUTE
✅ Product Overview
The Anhydrous HCl Gas Generator (Calcium Chloride Route) is a highly efficient system designed for the continuous production of high-purity HCl gas through azeotropic distillation of 30% HCl solution combined with a co-current flow of Calcium Chloride (CaCl₂) solution. This innovative method ensures complete HCl extraction, making it the most cost-effective and environmentally friendly technique for industrial applications.
🔬 Step-by-Step Process – How Anhydrous HCl Gas Generator Works?
1️⃣ Feed Solution:
Controlled feed of 30-32% hydrochloric acid & 50% calcium chloride solution into the distillation column (D).
2️⃣ Azeotrope Breakdown:
Calcium chloride disrupts the HCl-water azeotrope, allowing complete liberation of hydrogen chloride gas.
3️⃣ Gas Separation & Collection:
The pure HCl gas exits from the column, while dilute CaCl₂ solution is collected at the bottom.
4️⃣ CaCl₂ Solution Recycling:
The diluted CaCl₂ solution is concentrated using an evaporator (E) and reused, ensuring a closed-loop operation.
5️⃣ Gas Purification & Condensation:
The liberated HCl gas passes through mist eliminators, condensers (C1, C2, C3), and a rotameter (R3) for final purification.
6️⃣ Effluent Treatment & Safe Disposal:
The remaining vapor is pH-adjusted & safely discharged or sent to a scrubber for further purification.
🌟 Final Output: Ultra-Pure, Dry Anhydrous HCl Gas – High Efficiency, Zero Waste!
📌 Key Features & Benefits
✔ 100% HCl Gas Extraction – No wastage, maximum recovery
✔ Zero Effluent Discharge – No liquid or gas emissions
✔ High Purity Gas Output – Suitable for critical industrial applications
✔ Energy Efficient Process – Optimized for minimal resource consumption
✔ Continuous & Automated Operation – Reduced manual intervention
✔ Customizable & Scalable Designs – Available for varying gas capacities
✔ Robust Industrial-Grade Construction – Built for durability & reliability
📊 Technical Specifications – Anhydrous HCl Gas Generator
| Parameter | Specification |
|---|---|
| HCl Feed Concentration | 30-32% w/w |
| CaCl₂ Solution Concentration | 50% w/w |
| HCl Gas Production Capacity | Configurable (e.g., 20 Kg/hr, 50 Kg/hr) |
| Steam Requirement | ~150 Kg/hr @ 6 Kg/cm²(g) |
| Cooling Water Consumption | ~4 m³/hr @ 30°C |
| Chilled Brine Requirement | ~3 m³/hr @ -10°C |
| Gas Purification Stages | Multi-stage condensation & mist eliminators |
| Final Gas Purity | 99.9% Dry HCl Gas |
| Effluent Discharge | Zero Liquid Discharge (ZLD) |
🏭 Industries That Rely on High-Purity Anhydrous HCl Gas
🏭 Chemical Processing Plants – Hydrochlorination & chlorination reactions
💊 Pharmaceutical Industry – API production & chemical synthesis
🛢 Petrochemicals & Refineries – Catalyst activation & gas treatment
⚗ Specialty Chemicals Manufacturing – Fine chemical processing
🛠 Metal Processing & Steel Pickling – Surface treatment & etching
🚛 Industrial Gas Suppliers – Bulk production & cylinder filling
🔥 Why Choose Our Anhydrous HCl Gas Generator?
✅ Industry-Leading HCl Gas Purity – Dry, contamination-free gas
✅ Energy & Cost-Efficient Process – Minimal operational costs
✅ Sustainable & Environmentally Friendly – No liquid or gas emissions
✅ Customizable Configurations – Scalable to different production needs
✅ Industrial-Grade Materials – Long-lasting, corrosion-resistant build
✅ Expert Support & After-Sales Service – 24/7 technical assistance
⚙ Applications of High-Purity Anhydrous HCl Gas
✔ Chemical Synthesis – Hydrochlorination & specialty chemicals production
✔ Pharmaceutical Processing – API manufacturing & laboratory applications
✔ Petrochemical Refining – Hydrocarbon processing & gas treatment
✔ Metal & Steel Industry – Pickling, etching & surface treatment
✔ Water Treatment Plants – pH control & neutralization
✔ Industrial Gas Supply & Cylinder Filling – On-demand production & storage