This versatile unit can be used as a Reaction Distillation Unit, Fractional Distillation Unit or a combination of both. All features of the Reaction Distillation Unit and Fractional distillation unit are incorporated.
The Reaction Distillation Unit combines the functionalities of a reactor and a distillation column into a single compact unit. This integration eliminates the need for separate equipment, reducing space requirements and simplifying the overall process. Our unit is designed to handle a wide range of chemical reactions and distillation processes, making it suitable for various industries including pharmaceuticals, petrochemicals, and specialty chemicals.
The units are available in vessel sizes of 20, 50, 100, 200, 300 & 500 L and are suitable for operation under atmospheric pressure and full vacuum.
| Unit Cat. Ref. | Reactor Capacity | Bath KW | Addition Vessel | Vapor Line | Condenser HTA M2 | Cooler HTA M2 | Receiver Size |
| FDU20 | 20 L | 4.0 | 2 L | 80 DN | 0.35 | 0.10 | 2L,5L |
| FDU50 | 50 L | 6.0 | 5 L | 100 DN | 0.50 | 0.20 | 5L,10L |
| FDU100 | 100 L | 9.0 | 10 L | 150 DN | 1.50 | 0.35 | 10L,20L |
| FDU200 | 200 L | 12.0 | 20 L | 150 DN | 1.50 | 0.35 | 10L,20L |
| FDU300 | 300 L | 18.0 | 20 L | 225 DN | 2.50 | 0.50 | 20L,20L |
| FDU500 | 500 L | 24.0 | 50 L | 300 DN | 4.00 | 0.70 | 50L,50L |
Reaction Distillation Unit Features
Our Reaction Distillation Unit is packed with features that enhance its performance and usability:
- High-quality borosilicate glass construction ensures excellent resistance to chemical corrosion and thermal shock.
- Flexible design allows for easy customization based on specific process requirements.
- Efficient heating and cooling systems enable precise temperature control.
- Advanced reflux mechanism enhances separation efficiency and reduces energy consumption.
- Integrated safety features, including pressure relief valves and temperature sensors, ensure operator and equipment safety.
- Easy-to-use control panel with an intuitive interface for convenient operation and monitoring.
Reaction Distillation Unit Benefits
Investing in our Reaction Distillation Unit offers several benefits:
- Space-saving: The compact design of our unit eliminates the need for separate reactors and distillation columns, saving valuable floor space in your facility.
- Cost-effective: By combining two processes into one unit, you reduce equipment costs and minimize maintenance expenses.
- Time-efficient: Simultaneous reactions and distillations save time by eliminating the need for separate batches and transfers.
- Improved product quality: The integrated design ensures better control over reaction parameters, resulting in higher purity and yield.
- Energy-saving: Our advanced reflux mechanism reduces energy consumption, leading to cost savings and environmental benefits.
- Enhanced safety: The integrated safety features protect operators and equipment, minimizing the risk of accidents.
Reaction Distillation Unit Applications
The Reaction Distillation Unit finds applications in various industries:
- Pharmaceuticals: Synthesis of pharmaceutical intermediates, purification of drug compounds, and production of active pharmaceutical ingredients (APIs).
- Petrochemicals: Separation and purification of petrochemical products, such as fuels, solvents, and polymers.
- Specialty Chemicals: Production of specialty chemicals, fine chemicals, and high-value intermediates.
- Research and Development: Process optimization, scale-up studies, and experimentation in laboratories and pilot plants.